The Integrated Digital Shop Floor
EmeraldOS: engineering operational excellence from production to logistics. It connects every stage of apparel production, from cutting and sewing through finishing and packing. Production, planning and HR data flow between your ERP, planning tools and HRIS without double entry.
Machine lifecycle and maintenance, with production, planning and HR data shared across your ERP, planning tools and HRIS.
What it covers.
Production tracking
Output by line, operation and hour, from cutting to packing, visible as it happens.
PICS worker incentives
Incentives calculated automatically from output and quality, transparent to workers and supervisors.
Machine lifecycle & maintenance
Asset registers, preventive maintenance schedules and breakdown history for every machine.
Transport & fleet costing
Vehicle use and cost tracked per route, plant and department.
Digital gate passes
Material and people movement approved and logged without paper.
Pulse dashboard
One live view of efficiency, quality and cost across plants for management.
What changes on the floor.
- Supervisors see problems while there is still time to fix the shift
- Incentive disputes fall because the calculation is visible
- Planners and HR stop re-keying data between systems
- Plant managers compare lines and plants on the same numbers
Works with your systems.
ERPPlanning toolsHRIS